Resistance Welding

Resistance Welding

As a leader in the resistance welding cable and accessory field, Flex-Cable is a major supplier to the global automobile industry and holds a strong presence with Original Equipment Manufacturers (OEM) in the appliance, electronic, and consumer related product industries.

In today’s world of rapid growth and high technology, where a product can be here today and gone tomorrow; service, quality and technology are the key assets which separate the few from the many. For more than 55 years, Flex-Cable has developed these assets in order to be recognized as a leader in Resistance Welding Cable technology.

Flex-Cable offers exceptional design, assembly and energy. Our Resistance Welding Cables are low maintenance and provide a longer cable life. Size for size, the conductor arrangement gives approximately 10% more current for a given applied voltage than other available cable types.

Flex-Cable Resistance Welding Cables are created in one of two ways.

The Standards Process

Patented process with a six rope alternate polarity utilizing a unique, low wear point wire rope design. Providing the lowest inductive reactance and lowest impedance with the highest electrical power factor of all cables in today’s market place. The positive cooling paths maximize thermal efficiency and special water passageways reduce terminal heating.

Color-Flex Resistance Welding Cable

The Color-Flex Resistance Welding Cable jacket is made up of a specially formulated, six layer, natural rubber compound with an abrasion resistant bumper as an integral part of the jacket, making it completely durable to overcome distress and flexure.

Complex Resistance Welding Cable

Available in both Standard and Flex-cel Process, these Resistance Welding Cables are made of specially designed rubber jacketing with ergonomics in mind, offering individually wrapped internal copper ropes with a perforated protective sleeve, which would improve water flow, decrease operating temperature and improve flexibility.

The Flex-cel Process

State-of-the-art, patent-pending process which incorporates a specially extruded ethylene propylene diene monomer rubber material covering each individual conductor rope within the cable. Then punched with symmetrical cooling channels to capture and isolate broken strands of copper wire to prevent cooling system contamination and obstructed water flow. Vortex water flow action causes increased heat transfer, resulting in higher cooling efficiency. The concept occupies less volume than standard separator cables resulting in increased flexibility as well as additional water volume to alleviate heat.

American Power Resistance Welding Cable

Combined with proper dress out and a good preventative maintenance program, this Resistance Welding Cable will virtually eliminate down time. The interior construction and outer hose make this cable a hard worker and a true value.

Euro-Flex Resistance Welding Cable

These Resistance Welding Cables have a rugged urethane outer jacket allowing for the combined advantage of safety, abrasion-resistance and long cable life into one unique design. Perforations and flow space between the wire and material create a sufficient Thermally Forced Cooling System.

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A Northern Cable & Automation Company, LLC

Manufacturing Headquarters
5822 N Henkel Rd
Howard City, MI 49329
231-937-8000 Phone
231-937-8091 Fax

Corporate Headquarters
450 N. Old Woodward Ave, Ste 200
Birmingham, MI 48009
248-203-2200 Phone

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info@flexcable.com 1-800-245-3539